{"id":4042,"date":"2026-04-14T11:42:18","date_gmt":"2026-04-14T11:42:18","guid":{"rendered":"https:\/\/www.railgrindingwheel.com\/?p=4042"},"modified":"2026-06-23T07:50:12","modified_gmt":"2026-06-23T07:50:12","slug":"robo-de-soldagem-ferroviaria-plasser-theurer-apt-1500-r","status":"publish","type":"post","link":"https:\/\/www.railgrindingwheel.com\/pt\/robo-de-soldagem-ferroviaria-plasser-theurer-apt-1500-r\/","title":{"rendered":"Rob\u00f4 de soldagem de trilhos APT 1500 R da Plasser & Theurer"},"content":{"rendered":"
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Rob\u00f4 de soldagem de trilhos APT 1500 R da Plasser & Theurer<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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O novo rob\u00f4 de soldagem APT 1500 R, com seus diversos novos recursos e ampla gama de aplica\u00e7\u00f5es, representa um avan\u00e7o significativo em tecnologia. Esta m\u00e1quina baseia-se em muitos anos de experi\u00eancia adquirida pela Plasser & Theurer com a tecnologia de soldagem por flash-butt e nas importantes demandas dos usu\u00e1rios. Al\u00e9m disso, o desenvolvimento foi impulsionado pela nova norma europeia de soldagem EN 14587-2.<\/span><\/i><\/p>

O novo rob\u00f4 de soldagem APT 1500 R j\u00e1 est\u00e1 em opera\u00e7\u00e3o com sucesso na \u00c1ustria e foi apresentado em Salzburgo, durante a 18\u00aa Conven\u00e7\u00e3o Internacional da \u00d6VG (Sociedade Austr\u00edaca de Ci\u00eancia do Tr\u00e1fego e dos Transportes), aos participantes interessados.<\/span><\/b><\/p><\/div>

O novo rob\u00f4 de soldagem m\u00f3vel e totalmente autom\u00e1tico APT 1500 R, fabricado pela Plasser & Theurer, atende aos requisitos mais exigentes da soldagem el\u00e9trica por flash de topo e est\u00e1 estabelecendo novos padr\u00f5es no que diz respeito \u00e0 tecnologia utilizada e \u00e0 qualidade de soldagem alcan\u00e7\u00e1vel.<\/span><\/p>

Esses requisitos mais exigentes consistem em uma maior precis\u00e3o geom\u00e9trica ap\u00f3s a soldagem, altas for\u00e7as de ruptura e resist\u00eancia \u00e0 fadiga. Em conformidade com a norma EN 14587-2, tamb\u00e9m \u00e9 necess\u00e1rio separar a aplica\u00e7\u00e3o da corrente de soldagem da fixa\u00e7\u00e3o do trilho e cortar o metal extrudido na dire\u00e7\u00e3o da press\u00e3o.<\/span><\/p>

Principais caracter\u00edsticas do rob\u00f4 de soldagem rec\u00e9m-desenvolvido<\/span><\/b>. O rob\u00f4 de soldagem executa uma sequ\u00eancia automatizada de soldagem sem interven\u00e7\u00e3o manual, alcan\u00e7ando assim uma alta qualidade de soldagem reproduz\u00edvel. A solda de fechamento, ou solda final, \u00e9 uma caracter\u00edstica marcante do rob\u00f4 de soldagem rec\u00e9m-desenvolvido, pois o dispositivo de tra\u00e7\u00e3o do trilho, com uma for\u00e7a de tra\u00e7\u00e3o de 1.500 kN, est\u00e1 integrado ao cabe\u00e7ote de soldagem. Os trilhos a serem soldados s\u00e3o elevados automaticamente para dentro da cabe\u00e7a de soldagem, posicionados com a ajuda do centragem autom\u00e1tica de altura e do alinhamento das bordas de rolamento, e um sistema de medi\u00e7\u00e3o especial monitora o processo continuamente. A folga de soldagem entre as extremidades dos trilhos tamb\u00e9m \u00e9 criada automaticamente, se necess\u00e1rio, puxando os trilhos um em dire\u00e7\u00e3o ao outro. Ao mesmo tempo, todos os principais par\u00e2metros de soldagem s\u00e3o registrados e armazenados. O uso opcional da soldagem por pulsa\u00e7\u00e3o permite obter uma solda de alta qualidade em menos tempo e com comprimentos de queima mais curtos. A corrente de soldagem \u00e9 transmitida \u00e0 parte inferior da cabe\u00e7a do trilho e \u00e0 parte superior da base do trilho, reduzindo assim o trabalho de prepara\u00e7\u00e3o antes do esmerilhamento. As garras de fixa\u00e7\u00e3o foram projetadas de forma que n\u00e3o seja mais necess\u00e1rio retificar as marcas de fabrica\u00e7\u00e3o (marcas de lamina\u00e7\u00e3o) na alma do trilho. Outra caracter\u00edstica especial do novo rob\u00f4 de soldagem \u00e9 que ele \u00e9 o primeiro no mundo a utilizar uma alimenta\u00e7\u00e3o de corrente alternada com frequ\u00eancia m\u00e9dia de 1.000 Hz. O rob\u00f4 de soldagem \u00e9 alimentado por corrente cont\u00ednua, o que significa que n\u00e3o h\u00e1 depend\u00eancia da imped\u00e2ncia do circuito el\u00e9trico. Ap\u00f3s a retifica\u00e7\u00e3o da tens\u00e3o alternada, a alta frequ\u00eancia produz uma ondula\u00e7\u00e3o residual muito baixa na tens\u00e3o de soldagem el\u00e9trica, o que tem um efeito muito positivo na qualidade da soldagem.<\/span><\/p>

O novo rob\u00f4 de soldagem foi aprovado e certificado na Alemanha e na \u00c1ustria, em conformidade com a norma EN 14587-2.<\/span><\/p>

A instala\u00e7\u00e3o de soldagem incorpora um sistema de medi\u00e7\u00e3o de temperatura sem contato para o resfriamento preciso de trilhos de alta liga e um sistema integrado de resfriamento a ar para o resfriamento r\u00e1pido de trilhos com endurecimento da cabe\u00e7a. <\/span><\/p>

\u00c1rea de aplica\u00e7\u00e3o do APT 1500 R.<\/span><\/b> O rob\u00f4 de soldagem solda trilhos no local e trilhos j\u00e1 instalados na via, podendo realizar soldas de fechamento e soldas finais. Al\u00e9m disso, ele tamb\u00e9m pode ser utilizado temporariamente em instala\u00e7\u00f5es fixas ou para soldagem em dep\u00f3sitos ferrovi\u00e1rios. <\/span><\/p>

M\u00e1quina de soldagem por topo a flash APT 1500 RA montada em trilhos.<\/span><\/b> Esta m\u00e1quina de quatro eixos foi constru\u00edda seguindo o projeto padr\u00e3o de ve\u00edculos ferrovi\u00e1rios. O rob\u00f4 de soldagem de trilhos totalmente autom\u00e1tico est\u00e1 montado em um manipulador. A m\u00e1quina est\u00e1 equipada com macacos hidr\u00e1ulicos para elevar um dos lados da m\u00e1quina, a fim de aliviar a tens\u00e3o no trilho que est\u00e1 sendo soldado. Toda a sequ\u00eancia de soldagem \u00e9 avaliada e documentada na pr\u00f3pria m\u00e1quina.<\/span><\/p>

Outros modelos dispon\u00edveis s\u00e3o um caminh\u00e3o rodovi\u00e1rio\/ferrovi\u00e1rio e um cont\u00eainer de soldagem.<\/span><\/p><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Uma novidade mundial, o rob\u00f4 de soldagem de trilhos APT 1500 R totalmente autom\u00e1tico da Plasser & Theurer representa um grande avan\u00e7o tecnol\u00f3gico. Desenvolvido com base nas d\u00e9cadas de experi\u00eancia da empresa em soldagem por flash-butt, nas necessidades dos usu\u00e1rios e na norma europeia EN 1587-2, ele atende \u00e0s exig\u00eancias mais elevadas em termos de precis\u00e3o de soldagem, for\u00e7a de ruptura e resist\u00eancia \u00e0 fadiga. Ele est\u00e1 em conformidade com a norma EN 14587-2 ao separar a corrente de soldagem da fixa\u00e7\u00e3o do trilho e ao cortar o metal deformado na dire\u00e7\u00e3o da press\u00e3o. <\/p>","protected":false},"author":4,"featured_media":4047,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"site-sidebar-layout":"right-sidebar","site-content-layout":"","ast-site-content-layout":"normal-width-container","site-content-style":"default","site-sidebar-style":"boxed","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"disabled","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"disabled","site-post-title":"disabled","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[88],"tags":[],"class_list":["post-4042","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nPlasser & Theurer Rail Welding Robot APT 1500 R<\/title>\n<meta name=\"description\" content=\"A world first, Plasser & Theurer\u2019s fully automatic APT 1500 R rail welding robot marks a major technological breakthrough. Developed from the company\u2019s decades of flash-butt welding expertise, user needs and the European standard EN 1587-2, it meets higher demands for welding precision, breaking force and fatigue strength. It complies with EN 14587-2 by separating welding current and rail clamping, and shearing upset metal in the pressure direction.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.railgrindingwheel.com\/pt\/robo-de-soldagem-ferroviaria-plasser-theurer-apt-1500-r\/\" \/>\n<meta property=\"og:locale\" content=\"pt_BR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Plasser & Theurer Rail Welding Robot APT 1500 R\" \/>\n<meta property=\"og:description\" content=\"A world first, Plasser & Theurer\u2019s fully automatic APT 1500 R rail welding robot marks a major technological breakthrough. 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