{"id":4042,"date":"2026-04-14T11:42:18","date_gmt":"2026-04-14T11:42:18","guid":{"rendered":"https:\/\/www.railgrindingwheel.com\/?p=4042"},"modified":"2026-04-14T11:54:14","modified_gmt":"2026-04-14T11:54:14","slug":"plasser-theurer-schienenschweisroboter-apt-1500-r","status":"publish","type":"post","link":"https:\/\/www.railgrindingwheel.com\/de\/plasser-theurer-schienenschweisroboter-apt-1500-r\/","title":{"rendered":"Plasser & Theurer Schienenschwei\u00dfroboter APT 1500 R"},"content":{"rendered":"
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Plasser & Theurer Schienenschwei\u00dfroboter APT 1500 R<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Der neue Schwei\u00dfroboter APT 1500 R stellt mit seinen zahlreichen neuen Funktionen und seinem breiten Anwendungsspektrum einen bedeutenden technologischen Fortschritt dar. Diese Maschine basiert auf der langj\u00e4hrigen Erfahrung von Plasser & Theurer im Bereich der Stumpfschwei\u00dftechnik sowie auf den wesentlichen Anforderungen der Anwender. Die Entwicklung wurde zudem durch die neue europ\u00e4ische Schwei\u00dfnorm EN 14587-2 vorangetrieben.<\/span><\/i><\/p>

Der neue Schwei\u00dfroboter APT 1500 R ist in \u00d6sterreich bereits erfolgreich im Einsatz und wurde den interessierten Teilnehmern auf dem 18. Internationalen Kongress der \u00d6VG (\u00d6sterreichische Gesellschaft f\u00fcr Verkehrs- und Transportwissenschaften) in Salzburg vorgestellt.<\/span><\/b><\/p><\/div>

Der neue mobile vollautomatische Schwei\u00dfroboter APT 1500 R von Plasser & Theurer erf\u00fcllt die gestiegenen Anforderungen an das elektrische Sto\u00dfstumpfschwei\u00dfen und setzt neue Ma\u00dfst\u00e4be hinsichtlich der eingesetzten Technologie und der erzielbaren Schwei\u00dfqualit\u00e4t.<\/span><\/p>

Diese h\u00f6heren Anforderungen umfassen eine gr\u00f6\u00dfere geometrische Genauigkeit nach dem Schwei\u00dfen, hohe Bruchkr\u00e4fte und eine hohe Dauerfestigkeit. Gem\u00e4\u00df EN 14587-2 ist es au\u00dferdem erforderlich, die Zufuhr des Schwei\u00dfstroms und das Festklemmen der Schiene voneinander zu trennen und das Stauchmetall in Druckrichtung abzuscheren.<\/span><\/p>

Hauptmerkmale des neu entwickelten Schwei\u00dfroboters<\/span><\/b>. Der Schwei\u00dfroboter f\u00fchrt einen automatisierten Schwei\u00dfvorgang ohne manuelles Eingreifen durch und erzielt so eine hohe, reproduzierbare Schwei\u00dfqualit\u00e4t. Die Verschluss- oder Endnaht ist ein fester Bestandteil des neu entwickelten Schwei\u00dfroboters, da die Schienenziehvorrichtung mit einer Zugkraft von 1500 kN in den Schwei\u00dfkopf integriert ist. Die zu verschwei\u00dfenden Schienen werden automatisch in den Schwei\u00dfkopf gehoben, mithilfe einer automatischen H\u00f6henzentrierung und Laufflankenausrichtung in Position gebracht, und ein spezielles Messsystem \u00fcberwacht den Prozess kontinuierlich. Der Schwei\u00dfspalt zwischen den Schienenenden wird ebenfalls automatisch erzeugt, gegebenenfalls durch Zusammenziehen der Schienen. Gleichzeitig werden alle wichtigen Schwei\u00dfparameter erfasst und gespeichert. Durch den optionalen Einsatz des Pulsschwei\u00dfens wird eine hohe Schwei\u00dfqualit\u00e4t in k\u00fcrzerer Zeit und mit geringeren Abschmelzl\u00e4ngen erzielt. Der Schwei\u00dfstrom wird auf die Unterseite des Schienenkopfes und auf die Oberseite des Schienenfu\u00dfes \u00fcbertragen, wodurch sich der Vorbereitungsaufwand vor dem Schleifen verringert. Die Spannbacken sind so konstruiert, dass das Abschleifen der Herstellermarkierungen (Walzmarken) auf dem Schienensteg nicht mehr erforderlich ist. Eine weitere Besonderheit des neuen Schwei\u00dfroboters ist, dass er weltweit als erster eine Wechselstromversorgung mit einer Mittelfrequenz von 1.000 Hz nutzt. Der Schwei\u00dfroboter wird mit Gleichstrom betrieben, wodurch keine Abh\u00e4ngigkeit von der Impedanz des Stromkreises besteht. Nach der Gleichrichtung der Wechselspannung erzeugt die hohe Frequenz eine sehr geringe Restwelligkeit der Schwei\u00dfspannung, was sich sehr positiv auf die Schwei\u00dfqualit\u00e4t auswirkt.<\/span><\/p>

Der neue Schwei\u00dfroboter wurde in Deutschland und \u00d6sterreich gem\u00e4\u00df EN 14587-2 zugelassen und zertifiziert.<\/span><\/p>

Die Schwei\u00dfanlage verf\u00fcgt \u00fcber eine ber\u00fchrungslose Temperaturmessung zur pr\u00e4zisen K\u00fchlung hochlegierter Schienen sowie \u00fcber eine integrierte Luftk\u00fchlung zur schnellen Abk\u00fchlung von kopfgeh\u00e4rteten Schienen. <\/span><\/p>

Anwendungsbereich des APT 1500 R.<\/span><\/b> Der Schwei\u00dfroboter schwei\u00dft Schienen vor Ort sowie im Gleis verlegte Schienen und kann sowohl Verbindungs- als auch Endschwei\u00dfn\u00e4hte ausf\u00fchren. Dar\u00fcber hinaus kann er vor\u00fcbergehend auch in station\u00e4ren Anlagen oder zum Schwei\u00dfen in Schienenlagern eingesetzt werden. <\/span><\/p>

Schienenmontierte Stumpfschwei\u00dfmaschine APT 1500 RA.<\/span><\/b> Diese vierachsige Maschine ist in der Standardbauweise f\u00fcr Schienenfahrzeuge ausgef\u00fchrt. Der vollautomatische Schienenschwei\u00dfroboter ist auf einem Manipulator montiert. Die Maschine ist mit Hydraulikhebern ausgestattet, um sie auf einer Seite anzuheben und so die zu schwei\u00dfende Schiene zu entlasten. Der gesamte Schwei\u00dfvorgang wird in der Maschine ausgewertet und dokumentiert.<\/span><\/p>

Weitere verf\u00fcgbare Modelle sind ein Lkw f\u00fcr den Stra\u00dfen- und Schienenverkehr sowie ein Schwei\u00dfcontainer.<\/span><\/p><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Der vollautomatische Schienenschwei\u00dfroboter APT 1500 R von Plasser & Theurer ist eine Weltneuheit und stellt einen bedeutenden technologischen Durchbruch dar. Er basiert auf der jahrzehntelangen Erfahrung des Unternehmens im Stumpfschwei\u00dfen, den Anforderungen der Anwender und der europ\u00e4ischen Norm EN 1587-2 und erf\u00fcllt h\u00f6chste Anspr\u00fcche an Schwei\u00dfgenauigkeit, Bruchkraft und Dauerfestigkeit. Er entspricht der Norm EN 14587-2, indem er Schwei\u00dfstrom und Schienenspannung voneinander trennt und das Stauchmetall in Druckrichtung abschert. <\/p>","protected":false},"author":4,"featured_media":4047,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"site-sidebar-layout":"right-sidebar","site-content-layout":"","ast-site-content-layout":"normal-width-container","site-content-style":"default","site-sidebar-style":"boxed","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"disabled","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"disabled","site-post-title":"disabled","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[88],"tags":[],"class_list":["post-4042","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nPlasser & Theurer Rail Welding Robot APT 1500 R<\/title>\n<meta name=\"description\" content=\"A world first, Plasser & Theurer\u2019s fully automatic APT 1500 R rail welding robot marks a major technological breakthrough. 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